Tuesday, December 28, 2021

December 28, 2021

Supported Type Scaffold Safety

An Overview of Scaffold Safety

What Topics to be Covered in the Attached Training  PowerPoint File:

Scaffold hazards

  • Duties of a “competent person”
  • Basic scaffold requirements
  • Fall protection and guardrails
  • Employee training
  • Hazards of Scaffold Work

According to the Scaffold Industry Association (SIA), the five most serious & fatal scaffold hazards are:

  1. Falls
  2. Unsafe access
  3. Falling objects
  4. Electrocution
  5. Scaffold collapse
  6. Falls, scaffold collapse and electrocution account for most scaffold related fatalities.
  7. A combination of regular inspection and consistent training of workers can go a long way to reducing these risks.

Supported Type Scaffold Safety

To download complete editable file, click on the following download link:

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Supported Type Scaffold Safety

Monday, December 27, 2021

December 27, 2021

Scaffold Safety Toolbox Talks

Construction Slip, Trip and Fall Prevention

Scaffolds can tip over; fall apart or personnel can fall through improper planking. Employees or workers at the site must recognize risks while setting up, using and taking down scaffolds. Review and communicate this safety document with your employees.

  1. Use guardrails or non-public fall arrest systems whilst scaffold work platforms exceed 10 feet in height.
  2. Working structures and decks need to be fully planked without an extra than a 14-inch hole from the constructing or wall.
  3. Scaffold planks are to be overlapped on a support at least six inches however no longer extra than 12 inches.
  4. Do not use planking with knots, holes, cracks or rot.
  5. Inspect scaffolds and scaffold elements each day before and after every work shift.
  6. Check footings to see if they are stage, sound, rigid, and capable of supporting the loaded scaffold. Use materials as a guardrail further to scaffold X-frames.
  7. Make sure that tools and materials are at least 10 ft faraway from energized power lines.
  8. Contact your nearby electric employer for guidance whilst working near electricity strains.
  9. Check metal additives for bends, cracks, holes, rust, welding splatter, pits, damaged welds and non-like-minded elements.
  10. Tie the scaffold again to the building at every 20 toes of vertical top.
  11. Do now not use scaffold end frames and legs without base plates.
  12. Scaffold base plates have to be nailed to mudsills on a company basis to save you shifting.
  13. Never set up cease frames on concrete blocks or stacks of lumber as they may be unstable.
  14. Provide an amazing direction for drainage so water does no longer damage the scaffold footing.

Scaffold Safety Toolbox Talks 

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December 27, 2021

Safety Management System Awareness Communication Training Session-ppt

Download short version of |"Safety Management System Awareness Training Session-ppt ",  At the  DOWNLOAD link given at the end of the following points:

Safety Management System is A pro-lively, threat based technique to managing safety in the course of an agency. An Safety Management System affords a scientific and technical manner to perceive dangers and control risks whilst maintaining warranty that these chance controls are effective.

1- KISS Method of  A Safety Management System

Four key elements:

  1. Safety Policy
  2. Risk Management
  3. Safety Assurance
  4. Safety Promotion

2-Safety Policy

Forms Top management’s commitment to frequently and continually enhance awareness and improve safety; defines the methods, processes and  organizational  structure required  to meet safety  pre set goals.

3-Safety Assurance

Evaluates the continued effectiveness of implemented danger manage techniques; supports the identification of new risks. 

4-Safety Risk  

Management Determines the  need for and  adequacy of, new or  revised risk controls based on the assessment of acceptable risk. 

5-Safety Promotion 

Includes training, communique and other movements to create a high-quality safety culture inside all levels of the body of workers.

To download complete PPT in editable and ready to use format, click on the download file link at the end of these points

HSE Management Awareness Session ppt

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HSE Management Awareness Training Session-ppt

Thursday, December 23, 2021

December 23, 2021

Environmental Incidents Awareness Campaign PPT

Download short version of |"Environmental Incidents Awareness Campaign",  At the  DOWNLOAD link given at the end of the following points:

  1. Air Operation or upkeep of plant in a way that causes or is probably going to cause air Pollution. 
  2. Water Discharge of water on or off-site in a manner that causes or is likely to cause water pollution
  3. Noise that travels beyond the site/facility boundary as a result of a poorly maintained plant or operation of the plant in an inefficient manner. Failure to come with the approved hours of work
  4. Land makes any substance hole, spill or in any case escape (whether or not from a compartment) in a way that damages or is probably going to hurt the climate. Spill/store material or permit material to be kept ashore in a way that causes or is probably going to cause land contamination. Cause tainting of land. Discard squander in a way that damages or is probably going to hurt the climate
  5. Flora/Fauna Harm or "pick" an undermined animal category, imperiled populace or jeopardized natural local area. Harm to vegetation, fauna or living space including conduits

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Wednesday, December 22, 2021

December 22, 2021

Method Statement for Insulation and Jacketing

To download a complete and detailed Method Statement for Insulation and Jacketing in A4 Word easy to use and editable format, click at the bottom given link or click here at DOWNLOAD FILE. To download more health and safety-free documents, keep on visiting the site. To help HSE DOCUMENTS work, kindly share in your social media accounts and your friend’s circle. This site is free for visitors, and you can help us by watching and clicking ads on our website


The purpose of this approach Statement is to describe the execution system for the supply and set up of Hot & Personnel Protection insulation works of Piping, Valves, and Flanges. This method statement provides the necessary aid to the execution team with relevant facts concerning the particular project requirement and a manual line for a manner to work thoroughly.

Scope of Work & Description of Procedure:

The total process consists of the surface check, fixing of insulation materials, securing and cladding activities. This procedure covers stage-wise activities including quality control checks for insulation work. A controlled copy of the manufacturer product data sheet and Method statement shall be available at the site throughout the project. Whenever insulation work shall be interrupted, the insulation spot shall be protected with a polythene sheet to avoid ingress of any moisture. The following item shall not be insulated unless otherwise noted on the drawings

To download the complete "Method Statement for Insulation and Jacketing", in Microsoft Office Editable Word format, click on the link below:

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Method Statement for Insulation and Jacketing 

Thursday, December 16, 2021

December 16, 2021

Christmas Safety Guidelines and Tips

Christmas is a time when your home is likely to be full of people, and it's in the excitement of the season that accidents can easily happen.

Christmas is a very magical time of the year. The lights, decorations and treats for the young and young at heart. However there are many hazards that lurk beneath the merriment. Here is a checklist of hazards to keep in mind while planning and carrying out your festivities.

Christmas is also a time while your house is possibly to be complete of human beings, and it's in the exhilaration of the season that accidents can without problems happen.

Christmas is a completely magical time of the year. The lighting, decorations and treats for the younger and younger at coronary heart. However there are numerous dangers that lurk below the merriment. Here is a tick list of risks to hold in mind at the same time as planning and wearing out your festivities.

To download complete Christmas Safety Guidelines and Tips, document click on the link given at the end of this article:


Many artificial timber are fire resistant. If you purchase one, search for an declaration specifying this protection. A smooth tree will stay inexperienced longer and be a whole lot much less of a fire danger than a dry tree. To take a look at for freshness, preserve in thoughts:

  • A sparkling tree is inexperienced.
  • Fresh needles are hard to pull from branches.
  • When bent between your fingers, smooth needles do no longer ruin.
  • The trunk butt of a sparkling tree is sticky with adhesive.
  • When the trunk of a tree is bounced on the ground, a bathtub of falling needles indicates that the tree is just too dry.


Artificial snow sprays can aggravate lungs if inhaled. To avoid damage, have a look at box labels; observe commands cautiously.


  • Indoors or outdoors, use the handiest lighting that have been tested for safety. Identify those via the label from an impartial attempting out laboratory.
  • Check every set of lights, new or vintage, for broken or cracked sockets, frayed or naked wires, or free connections. Discard broken units or restore them earlier than they usage of them.
  • Fasten outdoor lighting securely to timber, houses, walls or other firm help to guard from wind damage.
  • Use no extra than 3 widely recognized-length gadgets of lighting 
  • Place trees far from fireplaces, radiators and
  • Different warmth resources. Heated rooms dry timber out unexpectedly, creating fire dangers.
  • Cut off approximately inches of the trunk to show clean wood for higher water absorption. 
  • Trim away branches as essential to set tree trunk in the base of a strong, water-maintaining stand with large spread feet. Keep the stand filled with water at the same time as the
  • Tree is indoors.
  • Place the tree out of the way of traffic and do no longer block doors. Use thin man-wires to snug
  • A massive tree to walls or ceiling. 
  • These wires are nearly invisible. In step with a single extension cord.
  • Turn off all lights on bushes and other decorations at the same time as you visit mattress or go away the house. Lights ought to short and begin a fire.
  • Never use electric-powered lights on a metallic tree.
  • The tree can end up charged with energy from defective lighting, and any man or woman touching a department is probably electrocuted! To keep away from this danger, use-coloured spotlights above or beside a tree, never hooked up onto it!
  • Keep “bubbling” lighting far from children.
  • These lighting with their vibrant hues and bubbling movement can tempt curious children to break candle-formed glass, which could reduce, and try to drink liquid, which includes an dangerous chemical.


  • Don't use lighted candles on a tree or near other evergreens.
  • Always use non-flammable holders.
  • Keep candles a ways from one of a kind decorations and wrapping paper.
  • Always hold candles where they can not be knocked down or blown over.
  • Trimmings
  • Use fine non-flammable or flame-resistant materials.
  • Wear gloves on the same time as redecorating with spun glass “angel hair” to keep away from infection of eyes and pores and skin.
  • Choose tinsel or artificial icicles of plastic or non-leaded metals. Leaded materials are hazardous if ingested through way of youngsters. 
  • In homes with small kids, take special care to:
  • Avoid decorations that can be sharp or breakable.
  • Keep trimmings with small detachable factors out of the reap of kids. Pieces is probably swallowed or inhaled.
  • Avoid trimmings that resemble candy or meals. A infant may want to eat them!
  • Before lighting fixtures any fire, remove all greens, boughs, papers, and exclusive decorations from the fireplace vicinity. Make sure and take a look at to peer that flue is open.
  • Keep a show earlier than the fireplace all the time a fire is burning.
  • Use care with “fire salts” which produce colored flames whilst thrown on timber fires. They contain heavy metals which could motive extreme gastrointestinal infection or vomiting if eaten. Keep away from kids.


  • When making paper decorations, look for substances labelled non-combustible or flame- resistant.
  • Never place trimming near open flames or electric connections.
  • Remove all wrapping papers from the tree and fireplace areas immediately after gives are opened.
  • Do not burn papers in the fireplace. A flash fire might also end result as wrappings ignite unexpectedly and burn intensely.

General Rules for Holiday Safety

  • Keep matches, lighters, and candles out of the attain of kids.
  • Avoid smoking near flammable decorations.
  • Make an emergency plan to apply if a fire breaks out anywhere in the home. See that each member of the family knows what to do.

Practice The Plan!

  • Avoid sporting free flowing clothes— mainly lengthy, open sleeves—near open flames - which include those of a fireplace, range, or candlelit desk.
  • Never burn candles close to evergreens.
  • Burning evergreens in the fireplace also may be unsafe. When dry, vegetables
  • Burn like tinder. Flames can flare out of manipulating, and ship sparks flying right right into a room, or up the chimney to ignite creosote deposits.
  • Safety plan. Remember, there is no replacement for common sense. Look for and take away
  • Ability risk spots near candles, fireplaces, wooden, and/or electric powered


A. Always

  • Study and comply with the producers' instructions
  • Check your Christmas lighting are not damaged or damaged earlier than use and look out for unfastened wires
  • Use satisfactory substitute bulbs of the identical type and score as the ones before everything furnished with the lighting
  • Ensure all outdoor lights are linked through a 30mA RCD blanketed socket
  • Replace failed lamps proper away to prevent overheating
  • Ensure plugs and transformers are plugged within the indoors, although the lights is appropriate for outdoor use
  • Switch your lighting fixtures off and unplug them earlier than you go to the mattress or go out
  • Preserve lights some distance far from flammable decorations and materials that can burn effortlessly

B. Never

  • Use lighting exterior till they're specifically designed for such use
  • Connect one-of-a-kind lighting fixtures units
  • Connect lighting fixtures to the delivery whilst however in the packaging
  • Eliminate or insert lamps at the equal time as the chain is hooked up to the handing over
  • Overload sockets - try to avoid using extension leads or adaptors
  • Attempt to restore defective lights - update them
  • Use lighting which are damaged or defective

Electrical Safety First recommends the use of LED over traditional filament Christmas lighting due to the reality:

  1. They perform at a further-low voltage which notably reduces the threat of electrical wonder.
  2. They use a notable deal much less electricity, producing little heat and so reducing the danger of fireplace and burns. This makes them more secure to use.
  3. They are envisioned to apply eighty-ninety% less energy than filament lamps so they're much less luxurious to run and usually last up to 60 times longer.
  4. They are extra lengthy-lasting. Because LED lights are crafted from a unique They are a outstanding deal extra green to run and right at saving strength so are more environmentally exceptional.

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Christmas Safety Guidelines and Tips

Wednesday, December 15, 2021

December 15, 2021

Industrial Manufacturing Plant's Environmental Management System Objectives and Targets

To download Industrial Manufacturing Plant's Environmental Management System Objectives and Targets editable file format, click on the download link here or given at the end of this post article:

At every plant, we first ascertained the form of affects (environmental affects) diverse environmental components of the plant’s operational activities, product manufacturing and offerings that have or may also potentially have on the surroundings. We then assessed such influences (environmental impact assessment). Through this manner, we identified which environmental components have or can also potentially have a first-rate environmental effect (identification of tremendous environmental effect). To reduce the risk of these environmental influences’ prevalence, we set goals and goals.

The following lists the important objectives and desires mounted at ISO14001-certified vegetation.

  1. Reduction of wastes and development of recycling fee
  2. Promotion of energy and aid conservation
  3. Proper manage of chemical materials
  4. Development of environmentally benign products

To acquire such targets and goals, we have evolved and are enforcing an environmental control system. This entails getting ready an Environmental Management Program (EMP) that specifies duties, means, and schedules, among different subjects; and periodically tracking, measuring, and maintaining facts of key operational variables.

[Name of Your Organization/Company HERE] Principles on Health Safety and Environment

Environmental Objectives

  • Reduction of wastes and improvement of recycling price
  • Promotion of strength and useful resource conservation
  • Proper manipulate of chemical materials
  • Development of environmentally pleasant products

Environmental Targets

  • Thorough sorting of wastes
  • Promotion of fashionable waste recycling
  • Implementation of plastic waste recycling
  • Improvement of recycling charge
  • Reduction of volume of waste in step with character
  • Implementation of recycling of all concentrated liquid wastes accordingly
  • Reduction of paper utilization
  • Reduction of water utilization
  • Reduction of electricity utilization
  • Development of power control structures
  • Development of chemical-substance management structures
  • Compliance with the [Organization/International Standards] machine
  • Augmentation of chemical substance tracking device and operation thereof
  • Conduct emergency reaction drills for chemical substance protection
  • Reduction of merchandise’ electricity consumption
  • Identification of products’ recyclable additives
  • Establishment of product disposal strategies
  • Reduction of portions of chemical solutions utilized by-products
  • Establishment of technologies to reduce the amount of fuel and water used by-merchandise
  • Establishment of technologies to reduce the quantity of Perfluorocarbons (PFCs) , Hazardous Air Pollutants (HAPS), and volatile organic compound (VOC) emitted by-products

Wednesday, December 8, 2021

December 08, 2021

Technical Guideline for Hydrogen Sulfide Gas (H2S)

The Following is are some highlights point that covers the attached editable original file itself. just click on the download link given at the end of the points and you will get your required documents:

About H2S

The Chemical formula: H2S

Consist of 2 Hydrogen atoms and 1 sulfur Atom

Definition: a colorless, poisonous, flammable, and corrosive gas.

In Low concentrations, ↓ H2S can be smelled like Rotten Eggs.

In High concentrations, ↑ H2S cannot be smelled.

The Properties

Highly Toxic


Heavier than Air

Highly Flammable

Moved & Mixed with the Wind

Dissolved in Water.

Highly Corrosive for the Pipelines


H2S-Where Can be Found in?

Production Areas

Confined Spaces

Sulfur removal Areas

Heaters & Coolers


Steam Injections

Reservoir Wells

Factors Influencing Toxic Action

Rate of Entry

State of Health


Route of Exposure

Any previous Health Issues 

Primary Routes of Entering the Body:

Inhalation   → Through the Nose (Breathing)

Ingestion    → Through the Mouth (swallowing)

Absorption → Through the Skin

Injection    → Through the Blood Stream

Exposure Limits & Symptoms:

Exposure → 10 ppm (Allowed only for 8 hours)

Symptoms → Eye & Breathing Irritations

Exposure → 20 – 100 ppm (NOT allowed for Direct contact # Must have PPE`S)

Symptoms → Loss of sense of Smell, Headache, Cough, Nausea, Dizziness.

Exposure → ≥ 100 ppm (No Approaching)

Symptoms → Cannot Breathe, Unconsciousness, Cause DEATH IMMEDIATELY. 

Upper & Lower Explosion limits

(LEL) & (UEL)

Upper & Lower Explosion limits:

Range → 0- less than 4.3 %

Fire → No Fire → To lean to burn (Less H2S concentration)

Range → 4.3 - 46 % (Flammability Range)

Fire → Huge & Large Fire → (High H2S concentration)

Range → ≥ 46 %

Fire → No Fire → To Rich to burn (High High H2S concentration) 

When H2S Gas burns

With blue flames, produces another very toxic gas called Sulfur Dioxide

Sulfur Dioxide SO2

Combustion of H2S releases SO2 gas into the atmosphere. This gas reacts with other substance in the air Forming Sulfuric Acid

which will cause environmental crisis called Acid Rain.

H2S Pre-Requisites

Gas Testing

Valid Permit to Work

Valid H2S Permit to Work

Proper PPE`S Required

Entry logbook

Aware & trained well on how to escape

H2S Managing Release

H2S Training for all workers

SCBA Training

Regular Gas Testing

Regular Berating Apparatus Maintenance

Proper Safety and Leadership

Risk Assessment 

Monitoring and Detecting Mechanism

A- Personal Protective Equipment 
B- H2S Monitoring & Gas Detectors

1.  Personal Monitors

H2S Monitoring & Gas Detectors

2.  Fixed Monitors 

H2S Monitoring & Gas Detectors

3.  Portable Multi-Gas Detectors

Levels Conditions:

Level → < 10 ppm

Alarm → Greenlight (Possible Danger)

Level → 10-15 ppm

Alarm → Yellow light & Sound Alarm (Moderate Danger)

Level → > 15 ppm

Alarm → Red light & Noisy Sound Alarm (Extreme Danger)

Important Note 

Monitors Must be Calibrated Every 6 Months 

Respiratory Protective Equipment

SCBA      → Self Continued Breathing Apparatus

Usage      → Rescue & Escape Set

Contains → Positive Pressure Compressed Air cylinder with different capacities 30, 40, 60 minutes

SBA         → Supplied Air Breathing Apparatus

Usage      → Fixed Rescue set

Contains → Positive Pressure Compressed Air At the field

Respiratory Protective Equipment 

H2S Leaking

If a SUDDEN LEAK occurs

Do not Panic and try to Relax

Take a deep breath and hold it as possible as you can check the Wind Direction and move Crosswind

(Fast wear the escape set if available) Go immediately to Assembly Point

Inform the others Rescue team & supervisors

H2S Leaking

H2S Direction

WIND Direction

YOUR Direction 


PROTECT yourself First and DO NOT become

Another Victim

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Technical Guideline for Hydrogen Sulfide Gas (H2S)

December 08, 2021

Generic Risk Assessment Rescues From Tunnels and Underground Structures

If you are a health and safety professional and need ready-to-use and editable format documents with hundred percent free and easy option, just visit our site as HSE documents is providing total free health and safety content to its visitors in quality editable ready to use formats.  We are still in updating process and time to time adding more QHSE documents for various business sectors and also for personal guidance. The Following is are some highlights point that covers the attached editable original file itself. just click on the download link given at the end of the points and you will get your required documents:


  • Traffic and machinery movements
  • Electricity
  • Water
  • Hazardous substances/saved items
  • Construction section
  • Human behaviour
  • Structure
  • Underfoot situations
  • Restricted operating
  • Complexity
  • Physiological
  • Environmental


  • Construction phase
  • Human behaviour
  • Structure
  • Underfoot conditions
  • Exposure to hazardous chemical compounds, chemical reaction to fire
  • Restricted get entry to/egress
  • Electrical
  • Fire loading of the structure
  • Mechanical dangers
  • Environmental conditions
  • Unexpected or unpredictable behaviour from the public at some point of the evacuation section
  • Concrete spalling/ structural failure/unexpected fall apart
  • Slips/journeys
  • Loose materials at the ground surface
  • Slippery surfaces
  • Obstructions and ride hazards
  • Manual dealing with/musculoskeletal
  • Disorientation
  • Loss of communique systems
  • Travel distances Evacuation difficulties Difficulty making use of
  • accurate strategies, media and resources
  • Heat exhaustion
  • Hypothermia
  • Fatigue
  • Restricted space working
  • Irrespirable ecosystem
  • Oxygen deficiency or enrichment
  • Heat, smoke, smoke tour
  • Water pollutants
  • Darkness covering the presence of dangers
  • Weather/wind producing
  • inclement conditions,
  • items/gadgets being
  • carried by the wind
  • within the tunnel and underground shape
  • Changing course and/
  • or depth of the fire
  • Noise
  • Persons at danger
  • Fire and rescue employees
  • Public
  • Other businesses

Control Measures

  • Road closure/fending off approaches
  • Shut down and isolation of equipment/automated system
  • Restricted get right of entry to.
  • Isolation, bonding to earth and checking out to ensure electrical safety
  • Advice from internal and/or outside specialists
  • eg tactical advisors and software corporation
  • representatives.
  • Water safety preparations
  • Universal hygiene techniques
  • Appropriate non-public protecting device for instance dry fits, personal floatation gadgets.
  • Planning, law and cognizance,
  • identification tactics
  • Provision of appropriate private defensive system, for example, fuel-tight suits.
  • Close liaison among Fire and Rescue
  • Authorities, enforcement government,
  • constructor and proprietor/operator
  • during construction.
  • Thorough looking of the tunnel and
  • underground structure
  • Training and consciousness.
  • Identification of production kind, age, condition to decide the hazard of failure
  • Specialist structural recommendation
  • Emergency evacuation approaches.
  • Scene lighting fixtures
  • Training and cognizance
  • Personal defensive system –
  • shielding shoes.
  • Planning
  • Training
  • Firefighting non-public protecting
  • device.
  • Well-rehearsed multi-company
  • emergency plans
  • Planning
  • Specialist get entry to system
  • Intervention shafts
  • Fixed installations.
  • Increased team rotation
  • Intervention shafts to minimise
  • journey distances
  • Planning
  • Crew welfare and hydration.
  • Breathing equipment
  • Air tracking
  • Emergency evacuation methods.
  • Planning to remember structures/supplies
  • Specialist records/recommendation
  • Weather reports
  • Control of air flow systems
  • Knowledge of prevailing wind situations
  • Control of water run-off.
  • Scene/website lighting fixtures
  • Training and consciousness
  • Firefighting private defensive gadget.
  • Specialist advice (for instance the
  • Met Office) Training and
  • focus (eye safety)
  • Crew rotation and welfare arrangements
  • Emergency evacuation approaches.
  • Limit publicity
  • Crew rotation
  • Provision of listening to safety
  • Awareness
  • Health monitoring.
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Monday, December 6, 2021

December 06, 2021

10-Basic Rules For First Aid Emergency

For the effectiveness of Success for the First Aid Emergency; you can use this under discussion First Aid short training induction PowerPoint Slide to your workers; and to get more ready-to-Use editable high quality HSE Documents, keep visiting our health and safety free documents site at; the following are some integral and essential points: 

  1. Use a systematic approach in all medical emergencies.
  2. Identify and avoid risks to yourself, the person affected and third parties.
  3. Search and request for prompt support (First Aiders, AED, Emergency Number 999).
  4. Be “suspicious” and essentially presume it is something ultimately serious. Deal quickly with any chaos and cope with the emergency.
  5. Make a proper position for the patient so that they feel comfortable and relaxed (except in the event of a possible and suspected spinal injury).
  6. Only let one person talk to the patient.
  7. Get medical first aid trained/medical professional assistance much quicker in case of emergencies with children.
  8. Make sure there is leadership available; one person must always take the lead.
  9. Only shift or transport patients by ambulance or taxi as soon as possible.

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December 06, 2021

Checklist for Inspection & Testing of Tower Crane

To download various free and editable HSE documents, visit our site at Following are some of the main points taken from the Inspection & Testing of Tower Crane checklist original file. and to download the editable word format file, click the download link given at the end of these points:

  1. The tower crane was of the type submitted to the Occupational Safety and Health Department. 
  2. All bolts/pins or connecting fasteners used are following the manufacturer’s design and are readily identifiable.
  3. All mast sections have identification markings.
  4. All mast parts are free from technical faults and corrosion that may affect their structural integrity and operational functionality.
  5. Random samples of all bolts/pins or connecting fasteners used are non-destructively tested for any technical faults. 
  6. Random samples of all slew ringbolts used are tested for any technical faults or damage. These bolts should be taken from positions on the slew ring that are commonly 90-degrees excluded and identified in some way that is indicative of their original position. 
  7. The Non-Destructive Test (NDT) is conducted on the welding of the slew ring attachment to the slew ring mount. Make sure that the machine deck is free from any damage, corrosion or technical fault that may affect its structural integrity that may also affect its functionality.
  8. The operator’s cabin is free from any technical faults that may affect its serviceable use.
  9. A safety bar is installed across the crane operator’s cabin window for the safety purpose where there is the possibility of the operator falling through it.
  10. An approved fire extinguisher is provided in the operator cabin.
  11. An Emergency Stop Button (ESB), which will STOP the operation of the Tower crane engine, is installed in the operator cabin and accurately identified.
  12. All controls are checked for correct identification.
  13. The hydraulic system is free from any oil leaks.
  14. All the brake and clutch mechanisms have been stripped and serviced.
  15. An emergency load lowering device is fitted.
  16. All rope anchorages are serviced.
  17. All counter-weight attachments such as trolley, trolley wheels etc., are essentially serviced and free from any technical faults.
  18. The cat-head including the tie-rods are free from any technical faults or defects that may affect its operational functionality.
  19. All jib sections are free from any technical faults and corrosion that may affect their structural integrity and operational functionality.
  20. All main cords on each jib section are thickness tested to detect internal corrosion.
  21. All sheaves and bearings are free from any defects that may affect their serviceable use.
  22. The hook, hook block, overhauling weight and associated attachments are free from wear and damage.
  23. The climbing frame and equipment is free from any defects that may affect their serviceable use.
  24. The foundation has been designed; and certified by a Professional Engineer of the relevant discipline and constructed accordingly.
  25. The tower crane is sited as indicated in the layout plans endorsed by the Occupational Safety and Health Division.
  26. The installation is following the configuration and manufacturer’s instructions.
  27. The bolts/pins or other connecting devices and equipment such as fasteners used for the bottom 3-mast sections are new ones.
  28. The tower crane is plumbed to check that it is vertical.
  29. All the pins/bolts or fasteners used for the assembly are fitted with safety pins or locking pins.
  30. Bolts are tightened to the correct torque.
  31. Tie rods to the boom and jibs are securely fastened.
  32. Tie-backs are fastened as designed.
  33. Secure and recommended fixed access ladders are provided and installed appropriately for access to all serviceable parts of the tower crane.
  34. The tower crane is load tested at both its maximum and minimum working radii with sufficient load.
  35. Limit switches are tested:
  36. over hoist limit switch b) overload limit switch 
  37. trolley limit switch
  38. slewing limit device
  39. A load-radius indicator with a warning signal is installed and in good working condition.
  40. All safety devices and brakes are checked.
  41. The wind anemometer is installed and in good working condition.
  42. Anti-collision devices are tested appropriately to halt the tower crane’s operation such that the crane-to-crane interference must be maintained at not less than 3-meters.

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Sunday, December 5, 2021

December 05, 2021

Tower Crane Erection/Installation Method Statement

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Tower crane Foundations

  1. Setting out location for Tower Crane Erection/Installation shall be accomplished as per the site plan. The excavation process for the crane foundation shall be conducted as per the approved drawing.
  2. The process of blinding concrete shall be poured under the foundation. The shuttering and reinforcement steel shall be installed as per the approved drawing.
  3. The fixing angles shall be fixed in the exact and accurate location as per the approved drawing.
  4. Using the 50-ton mobile crane, one mast section weighing 1.555 tons shall be placed inside the fixing angles and secured in place appropriately and accordingly to make sure that the correct alignment of the fixing angles for the tower crane erection/installation.
  5. The tower crane mast section shall be aligned and checked for plumpness, and squareness accordingly.
  6. Concrete shall then be poured as per the approved drawing and left to cure for seven days.
  7. Setting out location for Tower Crane Erection/Installation shall be accomplished as per the site plan. The excavation process for the crane foundation shall be conducted as per the approved drawing.
  8. The process of blinding concrete shall be poured under the foundation. The shuttering and reinforcement steel shall be installed as per the approved drawing.
  9. The fixing angles shall be fixed in the exact and accurate location as per the approved drawing
  10. by utilizing the 50-ton weighing capacity mobile crane, one mast section weighing 1.555 tons shall be kept inside the fixing angles and safeguarded and secured in place appropriately and accordingly to make sure that the correct alignment of the fixing angles for the tower crane erection/installation.
  11. The tower crane mast section shall be aligned, inspected, and checked for plumpness, and squareness accordingly.
  12. Concrete shall then be poured as per the approved drawing and left to cure for seven days.
  13. The mast section for the tower crane shall then be removed by unbolting from the fixing angles and lifting out with the help of a 50-ton weighing capacity mobile crane.

Preliminaries for Crane Erection

  1. The competent and licensed tower crane crew on-site shall familiarize themselves with site tasks to be undertaken.
  2. The crane supervising engineer shall make sure that the crane crew attends essential Site HSE Training with the primary Contractor's HSE trainer before starting the crane erection & Installation work.
  3. The complete and third-party tested components of the tower cranes shall be provided and delivered to the site by a flat-bed trailer. 
  4. The crane crew shall check and verify that components are in proper working order and as commissioned.
  5. The components for the tower crane will be offloaded from the trailer by the 50-ton mobile crane. The trailer and mobile crane shall be positioned securely and as per the drawing.
  6. The crane supervising engineer shall observe, verify and report any damaged or missing tower crane components before starting erecting or installation. 
  7. The crane competent and licensed and well-trained crew shall prepare the crane for erecting/installation.
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